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About UsShanghai Yazen specializes in electronic platform scales, hanging scales, truck scales, floor scales, analytical balances, explosion-proof scales, checkweighers, batching and packaging scales, LA cloud-platform smart scales, and IoT-based dynamic weighing systems. The company is among the earliest in the industry to adopt online sales platforms.
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SolutionShanghai Yazen specializes in electronic platform scales, hanging scales, truck scales, floor scales, analytical balances, explosion-proof scales, checkweighers, batching and packaging scales, LA cloud-platform smart scales, and IoT-based dynamic weighing systems. The company is among the earliest in the industry to adopt online sales platforms.
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NewsShanghai Yazen specializes in electronic platform scales, hanging scales, truck scales, floor scales, analytical balances, explosion-proof scales, checkweighers, batching and packaging scales, LA cloud-platform smart scales, and IoT-based dynamic weighing systems. The company is among the earliest in the industry to adopt online sales platforms.
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Technical servicesShanghai Yazen specializes in electronic platform scales, hanging scales, truck scales, floor scales, analytical balances, explosion-proof scales, checkweighers, batching and packaging scales, LA cloud-platform smart scales, and IoT-based dynamic weighing systems. The company is among the earliest in the industry to adopt online sales platforms.
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Contact UsShanghai Yazen specializes in electronic platform scales, hanging scales, truck scales, floor scales, analytical balances, explosion-proof scales, checkweighers, batching and packaging scales, LA cloud-platform smart scales, and IoT-based dynamic weighing systems. The company is among the earliest in the industry to adopt online sales platforms.
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FWS-30H2A Fully Automatic Liquid Filling Scale
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Product Introduction
The FWS-30H2A fully automatic liquid quantitative filling scale is a device used in industries such as chemical, grain, and pesticide production for the automated weighing and packaging of liquid materials. It employs a highly precise, all-electronic weight detection method to accurately measure and control the automatic quantitative filling of raw material barrels. With its high degree of automation, this system minimizes material spillage, effectively prevents environmental contamination caused by the materials themselves, and provides effective labor protection for operators. Moreover, the system can operate reliably in humid, hazardous, or other adverse environments.
This product offers two types of filling process control: liquid-level type and submersible type. For general-purpose materials that do not produce foam, the liquid-level filling method is used; for materials that tend to foam, the submersible filling method is employed. In this method, the feed inlet remains below the liquid surface and rises along with the liquid level, effectively preventing bubble formation, material overflow, and accelerating the filling speed. The spray gun designs are available in two models: FA for high-viscosity materials and FB for low-viscosity materials. Both feature a unique clamp-type connection structure that makes them easy to disassemble and clean, making them suitable for filling materials of various viscosities. The filling scale consists primarily of a spray gun assembly, a system controller, an all-electronic weighing platform, mechanical structural components, and a conveyor roller system. It boasts a compact and rational design, stable and reliable operation, and simple installation and operation procedures. Moreover, it can be readily adjusted to suit different site conditions and production capacities, thereby meeting user requirements.
The FWS-30H2A liquid quantitative filling scale is a fully automatic liquid filling scale. From the very first step—taking the buckets—the entire process is fully automated. All you need to do is neatly arrange buckets of the same specifications and model in the designated location. A specialized robotic arm will then precisely pick up one packaging bucket at a time and accurately convey it via a powered conveyor track directly beneath the filling nozzle. The automatic filling unit is equipped with an automatic metering device that, according to pre-set standards, directly fills the incoming packaging buckets through the filling nozzle with the exact quantity of material. Once filled, the buckets are accurately conveyed under an automatic capping machine. Using a robotic arm, the capping machine picks up one bucket cap at a time and places it precisely onto the filled bucket. Immediately afterward, the automatic sealing machine engages in coordinated motion to firmly press and seal the bucket cap onto the filled container, thus completing one filling cycle.
Scope of application
Suitable for quantitative filling, capping, and stacking of various liquids and pastes across multiple industries, such as: petrochemical raw materials, lubricating oils, greases, coatings, inks, paints, adhesives, asphalt, detergents, cleaning agents, food ingredients, edible oils, additives, fragrances, sesame oil, pharmaceutical raw materials, dairy products, and more.
Functional Features
1. The fully automatic barrel sorting and retrieval equipment has accelerated the conveying speed.
2. The FWS-30H2A liquid quantitative filling scale employs fully automated production starting from the stage of retrieving buckets. All that’s required is to neatly arrange buckets of the same specification and model in the designated location. A specialized robotic arm will then accurately pick up one packaging bucket at a time and precisely convey it via a powered conveyor belt directly beneath the filling nozzle. The automatic filling device is equipped with an automatic metering system that, according to pre-set standards, directly fills the incoming packaging buckets through the filling nozzle with the precisely measured quantity of material. The entire process is accurate and swift, minimizing material waste and completely eliminating any risk of environmental pollution. Once the buckets are filled, they are conveyed via the powered conveyor belt to the next processing stage.
3. Automatically sort and place lids, then seal each one individually.
The filled barrels are accurately conveyed beneath the automatic capping machine. The capping machine, using robotic arms, picks up one barrel cap at a time and precisely places it onto the filled barrel. Immediately afterward, the automatic sealing machine synchronizes its movements to firmly press the cap onto the filled barrel, thereby sealing it securely.
4. Automatic stacking and placement onto pallets.
The filled packaging drums are sealed and packaged, then conveyed to the automatic stacking machine. The automatic stacking machine uses a specialized robotic arm to precisely pick up the full packaging drums and place them onto pre-set pallets. Once the number of paint drums on a pallet reaches the specified quantity, the robotic arm automatically transports the pallet—now loaded with drums—to the designated location.
Serial number System Name Device Name Note Quantity 1 Bucket sorting system Fully automatic barrel sorting machine Bottling speed: 400–600 bottles/hour, including a stainless steel roller conveyor line and an automatic bottle sorting and loading system. 1 set 2 Filling system Fully automatic filling machine Weighing-type quantitative filling machine; Filling accuracy: ±0.25%; Filling speed: 400–600 barrels/hour; Material: Q235 + SUS304; Features: High filling accuracy, fast speed, and low error rate. 1 set 3 Upper cover system Automatic lid-taking and covering machine Composed of components such as sensors, actuators, and conveyor rollers. Top cover speed: 400–600 barrels/hour. 1 set 4 Sealing system Fully automatic capping machine It consists of components such as workstation sensors, positioning devices, cap-closing actuators, and conveying rollers. The cap-closing speed is 400–600 barrels per hour. 1 set 5 Stacking system Stacker crane Consists of a workstation sensor, positioning device, robotic arm, conveying system, and top-pallet system. Pallet dimensions: 1200x1200x150 (customizable). 1 set
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